What is Alumunium Die Casting?
A preliminary understanding of aluminium and its characteristics will help to better understand common uses for casting aluminium products in different industries.
Note that there are other types of metals that can be used in the casting process; however, one of the most common molten metals is aluminium. Die cast aluminium is said to be rare too. In most cases, aluminium castings are combined with other metals, such as alloys, which are said to be the most widely used metal. Copper can also be replaced with aluminium. However, only when corrosion resistance and operability are more important than durability and at that time hard quality solid aluminium casting process performed.
Process
Thin walled parts can easily be use aluminium parts making which makes the process on higher side. Aluminium die casting is the process of injecting aluminium alloy castings into die-casting molds at a controlled temperature. After casting, the die-cast aluminium billet will be stamped to eliminate the rough area or uneven shape around the edge of the product. The entire aluminium die casting production process is faster and cheaper than other casting methods. Below are the benefits of the aluminium die casting.
Benefits
- Compared to other die casting alloys, aluminium die casting can produce lightweight parts with a wider selection of surface finishes.
- Aluminium die casting have its own accuracy and with that it have smooth surface can benefit easily in shaping the material like 80% of the work is done if you are using aluminium die casting.This greatly reduces the need for common finishing techniques such as grinding and CNC machining.
- Aluminium casting can be used in any industry due to its strong bonding between the materials. In many cases, aluminium die casting can replace steel to increase the strength, and reduce the weight of part.
- Aluminium parts have excellent mechanical properties, corrosion resistance and provide good electrical conductivity and high-temperature resistance.
Uses
- Electrical Die Casting: Aluminium die cast manufacturing companies’ use of electrical aluminium die-cast materials and covering everything from LED modules to cellular tower equipment.
- Guns/Firearms: Firearms, rifles and shotgun parts, including die-cast aluminium trigger guards and receivers.
- Lights: LED and other lighting products plus aluminium die-casting heat sink and other components.
- For Medical Purpose: Leading aluminium die-casting company produces in the fields of ultrasound systems, medication dispensers, heart monitors, and bed changing tables.
- Meters: Aluminium meters for electricity, water, gas, and parking.